Mazak's INTEGREX i-100H ST Multi-Tasking Center, engineered for complex applications, is a small-footprint machine that provides simultaneous 5-axis capabilities along with high precision and throughput.
For shortening part cycle times, the machine combines the abilities of a high-powered turning center and full-function machining center to produce small- and medium-sized workpieces in single set-up DONE IN ONE operations. Its lower turret also allows manufacturers to simultaneously machine with two tools.
Paired with the INTEGREX i-100H ST, Mazak, optional GL gantry loader features a compact design that lowers machine height and reduces loading and unloading time. The Mazak-developed loader is essentially an integral part of the machine. The automatic doors, outer sheet metal covers and other design aspects of the machine all contribute to a built-in fit when integrating the Mazak GL. Additionally, the loader part conveyor installs on either the right or left side of the machine and easily integrates with multiple-machine configurations for increased versatility.
From low-speed, heavy-duty cutting to high-speed cutting a wide range of materials, the machine main and second spindle headstocks feature 6" chucks mounted on 15 HP (11 kW), 6,000-RPM integrated spindle motors that handle a wide range of cutting applications. For 2.05" diameter bar capacity, the main spindle has a 2.4" (61 mm) diameter through hole.
A vertically mounted milling spindle provides 32 HP (24 kW), 12,000 RPM and a rotating B-axis range of -30° to +240°. A roller cam drive for the B-axis offers higher accuracy and rigidity with zero backlash. A 38-tool (74- and 112-tool optional) magazine allows for fast tool changes and provides ample support for continuous part processing.
The parallel-type 12-tool lower drum turret accommodates 20 mm (0.78") turning tools or a 32 mm (1.25") diameter boring bar. Optional rotary tool functionality on the lower turret allows simultaneous machining with the milling spindle on a 10,000 RPM, 7.5 HP (5 kW) drive motor.
The INTEGREX i-100H ST provides a Y-axis travel of 8.27" (210 mm) and vertical X-axis of 21.06" (535 mm). Secondary X-axis travel is 8.27" (210 mm), and secondary Z-axis travel is 35.43" (900 mm). The machine accommodates parts up to 23.62" (600 mm) in diameter, with a maximum machining length of 33.46" (850 mm).
The INTEGREX i-100HS also uses Mazak's latest control technology, the MAZATROL SmoothAi CNC, for high productivity during the most demanding machining operations. It offers the shortest possible machining cycle times, especially in fine-increment programs for simultaneous 5-axis operations and free-form die-mold machining. The control's wide variety of advanced programming functions provide ease of use and help ensure high-speed, high-accuracy machining performance.
For more information contact:
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
Southwest
Don Miller
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dmiller@mazakcorp.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101 / 888-462-9519
rcahn@dixiemill.com
OK, AR
Pioneer Machine Sales
4702 Mimosa Circle
Richmond, TX 77406
832-509-1089
Arkansas location: 479-401-2880
sales@pioneermachinesales.com
N. TX
Don Miller
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dmiller@mazakcorp.com
W. TX
Chris Edgar
Magnum Precision Machines, Inc.
12025 Rojas Drive, Suite A
El Paso, TX 79936
915-856-7900
cedgar@magnumabq.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
Southeast
Travis Kirby
Mazak Southeast Technology Center
1075 Northbrook Pkwy.
Suwanee, GA 30024
678-985-4800
tkirby@mazakcorp.com
NC, SC, VA
Crotts & Saunders, LLC
2709 Boulder Park Ct.
Winston-Salem, NC 27101
336-765-7250
cmiller@thehehgroup.com
TN
Terry Peer
Pinnacle Machine Tools, Inc.
5912 Toole Drive
Knoxville, TN 37919
865-951-0260
peer@pinnaclemachine.net
AL, FL Panhandle
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
GA
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
FL
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy., Ste. U
Lawrenceville, GA 30043-5858
tim@premierengineering.com
Northeast
New England, E. NY, N. NJ
Greg Kaufman
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
gkaufman@mazakcorp.com
MD, DE, PA, N. WV, S. NJ, W. NY
Bill Miller
A.W. Miller Technical Sales
7661 Seneca St. / P.O. Box 69
East Aurora, NY 14052
716-652-8286
Harmony, PA: 724-453-1691
Harleysville, PA: 215-256-8281
bmiller@awmiller.com
S. WV
Crotts & Saunders, LLC
2709 Boulder Park Ct.
Winston-Salem, NC 27101
336-765-7250
cmiller@thehehgroup.com
Midwest
Randy Ragnini
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
rragnini@mazakcorp.com
ND, SD, MN, W. WI
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
E. IA
Jeff Everett
Mazak Iowa Technology Center
609 Myatt Drive, Ste. 1
Maquoketa, IA 52060
563-652-6065
jeverett@mazakcorp.com
E. MO, S. IL
Nick Shelton
Municipal Machinery, A TSM Group
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
nshelton@tsmachinegroup.com
S. MO, W. MO
Nick Shelton
Concept Machinery, A TSM Group
9900 North by Northeast Blvd.
Fishers, IN 46037
317-845-5588
nshelton@tsmachinegroup.com
E. WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
N. IL, N.W. IN
Eric Hilliard
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
erich@machysys.com
E. MI
Steve Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000 / 800-ADDY-NOW
steve@addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave. SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
S. OH
Greg Knox
Knox Manufacturing Solutions
375 Industrial Drive
Franklin, OH 45005
937-743-2641
gknox@knoxmachinery.com
IN, KY
Nick Shelton
Shelton Machinery, A TSM Group
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
nshelton@tsmachinegroup.com
N. OH
Motch & Eichele
318 Remington Road
Cuyahoga Falls, OH 44224
800-833-9730
jszymczyk@thehehgroup.com
West
CO, E. WY
Randy Breitenbach
Action Machinery International
7790 S. Wheeling Ct. Unit A
Englewood, CO 80112
303-532-2900
randy@action-machinery.com
WA, OR
Mark Harris
CNC Machine Services, Inc.
7808 184th St. SE
Snohomish, WA 98296
425-788-4500
sales@cncmachineservice.com
N. ID
Dave Fisher
Dependable Machine
88 W Orchard Ave.
Hayden, ID 83835
866-967-0146 / 208-714-4652
sales@dependablemachineryrepair.com
AZ, S. NV
Chris Edgar
Magnum Precision Machines
4848 S. 35th St.
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
UT, S. ID, MT, W. WY
Tom Weaver, General Manager
Action Machinery LLC
41 W Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
tom@action-machinery.com
S. CA
Jeff Shaver
Mazak Western Technology Center
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
jshaver@mazakcorp.com
N. CA
Nathanael Uyeyama
Mazak Northern California
Technical Center
47273 Fremont Blvd.
Fremont, CA 94538
nuyeyama@mazakcorp.com