"WFL continuously optimizes the machining processes in its machines," said a company spokesperson. "However, there are always interruptions requiring operator intervention, such as measurements and controls. It is important to minimize these interruptions to make best use of the availability and productivity of the machine. This is ensured by software packages in the machine control, as well as additional intelligent clamping devices and tools automating the processes. One of these tools is CrashGuard Studio."
The realistic 3D simulation software CrashGuard Studio is designed for testing and optimizing CNC programs after they have been created or modified. This can be done either on an external workstation or directly on the machine control unit. "Due to the optimization of the entire processing sequence and an error correction at an early stage, the risks of collisions and of producing scrap parts as well as unproductive run-in and down times are now a thing of the past," noted the spokesperson.
This allows the use of a whole new range of potential features, and thus achieves competitive advantages. CrashGuard Studio is a supplement to any CAD-CAM software and for the WFL CrashGuard collision prevention software. Data for workpieces, tools and clamping devices can be transferred as required.
With the interactive graphics of the Millturn PRO programming software, NC programs can be created efficiently and easily, thereby enabling CrashGuard Studio to become a universal programming system for complex workpieces (without freeform surfaces). Programming can be carried out on an external programming station or directly at the control panel of the machine itself. The programmed machining operations can be checked continually and step by step in CrashGuard Studio.
The technology cycles of WFL cover a broad range of standard and special technologies for all conceivable cases of application. These program modules, which only require the input of parameters, make it possible to carry out efficient programming directly on the machine control or on a PC. The program can therefore be created for complex and simple workpieces within the shortest period.
"Furthermore, we offer the appropriate technological solution for every gear cutting operation-from filigree internal gears with high accuracy requirements to large external gears, which require high roughing efficiency," said the spokesperson.
Depending on the customer's requirements, different automation variants are used for automatic workpiece loading and unloading. The series ranges from bar feeders to gantry loaders to articulated and mobile robots. Peripheral transport and storage systems for workpieces, tools and jaws can be combined as desired. FRAI and WFL act as a turn-key partner for high-end automation.
For more information contact:
WFL Millturn Technologies
Autania Tec Center
48152 West Road
Wixom, MI 48393
248-347-9390
office@wfl-usa.com